Case Studies BAE Systems General Description Industrial Engineering Support Analyze current state and implement cost savings based on future state plan Develop, train and implement Production System Scope Developed Lean Training Program (included all salaried and hourly personnel) Developed manpower reduction plan and reduced hourly direct labor from 232 heads to 95 equaling $4.8 million in savings Went from 4 shifts to 2 shifts at 4 days/10 hours Developed new layout and material flow plans and reduced internal WIP by $5 million Launched new automated paint system Success! Savings for the customer totaling over $5,000,000 Other Case Studies Bloom Brammo Motorsports Changan Ford
