Improve Customer Satisfaction and Profits with TPT Quality Engineering Consulting
Today, every business wants to gain customers and retain them. Since the competition is high, you need to be quick and efficient. What’s more, you also need to ensure you offer good quality products. Producing a quality part is vital for customer satisfaction and increasing your profit margins. But with the emerging innovative technologies, the old system of quality control and testing isn’t enough. This is where TPT comes in.
We offer hands-on quality engineering and industrial engineering services to improve your first time through metrics. Our quality engineers are experts at root cause analysis and problem solving on the shop floor. We use a wide variety of tools and methods to eliminate scrap, reduce third party inspections, and most importantly improve your first time through metrics.
Planning: APQP, PFMEA, and Quality System Assessments
Advanced product quality planning (APQP)
Process failure mode effects analysis (PFMEA)
Gap analysis of current state quality systems
TS-16949 compliance assessments
Quality benchmarking
Design: Mistake Proofing and Process Validation
Error and mistake proofing systems integration
Process validation
Tooling and equipment design recommendations to minimize defects
Implementation: Root Cause Analysis & Floor Problem Solving
Root cause analysis
Problem solving (8D and A3)
Part containment
Operator and management training in core tools
Process validation
Continuous improvement and process sustainability training
How Our Quality Engineering Consulting Process Works
Step 1.
Planning
We’ll start by determining your customers’ needs, requirements, and expectations using advanced product quality planning (APQP) tools. Our quality engineer will also use process failure mode effects analysis (PFMEA), gap analysis of current state quality systems, TS-16949 compliance assessments, and quality benchmarking during benchmarking.
Step 2.
Design
Once we’re done planning, we can start designing the product. We build error and mistake-proofing systems integration and process validation into the design so it meets your needs. We also take into account quality assurance tooling and equipment design recommendations to minimize defects.
Step 3.
Implementation
This process includes root cause analysis, problem-solving (8D and A3), part containment, and process validation. We’ll also offer operator and management training in core tools. You will also receive continuous improvement and process sustainability training.
Why Work With Our Quality Engineering Consultants?
Our qualified engineering team understands the complex manufacturing issues our clients face. This is why we identify, design, and implement unique industrial engineering solutions that match our client's needs, including facility planning to optimize your production floor. We also support clients through contracted labor services, giving them access to skilled personnel exactly when they need them. We utilize state-of-the-art technology and tools to create quality parts.
Our manufacturing quality consulting work also connects to our APQP Consulting, PPAP consulting, Six Sigma, and supplier development services, so one team can support a part from launch planning through production.
Industries We Support with Quality Engineering Consulting
Our quality engineering consultants support manufacturers in sectors where defects, containment, and customer audits carry real cost:
FAQs
Request a Quality Engineering Consultation
Want to impress clients with quality parts? TPT has got you covered. Our full-service quality engineering team works together to deliver premium parts for clients. Tell us about your part, process, or quality issue and an engineer will follow up to discuss next steps.