!
Dear Valued Customers,

TPT supports the fight against COVID-19 by offering free Manufacturing Engineering Consulting Services to help companies retool their facilities to produce Medical Supplies and Equipment.
Read the message from our President here.

Manufacturing Facility

Process Documentation Maintenance Services

Why the Need for PDMP:
  • Most companies do not conduct predetermined labor and work balancing time studies on a regular basis
  • Initial line balancing and labor studies are performed once when a new product is launched or if there is a re-rate in production volumes
  • Profit drain occurs when the manufacturer shifts into production mode. Workarounds begin to occur and that mindset drives non-value-added work, poor OEE, and reductions in First Run Through
Benefits of PDMP:
  • Improved metrics on First Run Through
  • Right-sized Indirect and Direct Labor to support production
  • Continuous focus on elimination of non-value added activities
  • Increased OEE
  • Meaningful impact on monthly P&L
  • Increased moral on the line
What Does PDMP Include:
  • Video of current manufacturing/assembly operations for MODAPTS time study analysis
  • Process validation of your current state operations and process control including PFMEAs, Control Plans, Work Instructions, Standardized Work, and PFEP
  • Current State line balance highlighting Value Added, Non-Value Added, Non-Value Added but Necessary Work and GoldenZone analysis for each operation
  • A re-balance of the current state operations focused on the elimination of NVA activities and rightsizing of direct and indirect labor to support future state
  • Update of all process documentation and quarterly reviews to continue to drive process and productivity improvements
  • Quarterly on-site reviews and process document updates to continuously focus on waste elimination and labor efficiency

for companies of all sizes and at all stages
Call us today