Case Studies

BAE Systems

General Description

Industrial Engineering Support

Analyze current state and implement cost savings based on future state plan

Develop, train and implement Production System


Developed Lean Training Program (included all salaried and hourly personnel)

Developed manpower reduction plan and reduced hourly direct labor from 232 heads to 95 equaling $4.8 million in savings

Went from 4 shifts to 2 shifts at 4 days/10 hours

Developed new layout and material flow plans and reduced internal WIP by $5 million

Launched new automated paint system


Savings for the customer totaling over



Other Case Studies


Brammo Motorsports

Changan Ford