Workforce Optimization Solutions

The two primary cost drivers for a company is labor and materials costs. TPT, with our highly skilled Industrial Engineers helps you optimize not only your manufacturing processes and materials storage and utilization, but also, we optimize your labor to support your production. We focus our efforts on you direct labor supporting your manufacturing operations as well as indirect labor such as material handlers and maintenance personnel.

Benefits of Workforce Optimization

When you choose to use our workforce optimization solutions there are many benefits, such as:

Reduce cost
Improve productivity
Maximize technology investments

Reduce cost
Improve productivity
Maximize technology investments
Improve customer satisfaction
No process disruption

Improve customer satisfaction
No process disruption

At The Productivity Team, we send in a team of qualified engineers to videotape the manufacturing processes to review back at our offices. This way we limit the amount of disruption we cause when conducting our work. This ultimately saves you time and money.

Outline of Workforce Optimization Solutions

Base Line Assessment

Videotaping of manufacturing operations or on-site pre-determined time study data collection
Factory Flow analysis of fork truck drivers and material handling personnel
Development of a current state time study for existing operations

Videotaping of manufacturing operations or on-site pre-determined time study data collection
Factory Flow analysis of fork truck drivers and material handling personnel
Development of a current state time study for existing operations
Identify safety and ergonomic issues for future analysis and recommendations
Development of a current state cycle line layout for the manufacturing operations
Development of baseline metrics for future comparative analysis to an optimized future state Direct and Indirect Labor plan

Identify safety and ergonomic issues for future analysis and recommendations
Development of a current state cycle line layout for the manufacturing operations
Development of baseline metrics for future comparative analysis to an optimized future state Direct and Indirect Labor plan

Future State Plan Development

Rebalancing of manufacturing and assembly content focused on the elimination of non-value-added activities which include the following:
- Defects
- Overproduction
- Waiting
- Not utilizing talent
- Transportation
- Inventory excess
- Motion waste
- Excess processing
Correct any identified ergonomic or safety issues from the baseline assessment

Rebalancing of manufacturing and assembly content focused on the elimination of non-value-added activities which include the following:
- Defects
- Overproduction
- Waiting
- Not utilizing talent
- Transportation
- Inventory excess
- Motion waste
- Excess processing
Correct any identified ergonomic or safety issues from the baseline assessment
Development of a future state cycle line layout which identifies to the optimal Required to Operate (RTO) indirect and direct labor plan
Update all process documentation to support the new lean and efficient plan
Train operators on their new work assignments
Provide hands-on implementation support

Development of a future state cycle line layout which identifies to the optimal Required to Operate (RTO) indirect and direct labor plan
Update all process documentation to support the new lean and efficient plan
Train operators on their new work assignments
Provide hands-on implementation support

Contact Us to Learn More About Our Workforce Optimization Solutions

To learn more about our workforce optimization solutions, contact us today!

Workforce Optimization Solutions