Case Studies

Ford Motor Company

General Description

  • TPT is the preferred supplier for Manufacturing and Quality Engineering support
  • TPT is engaged with Ford Motor Company on multiple process optimization and cost reduction projects around the world
  • TPT provides Quality Engineers to both assembly plant and Tier I suppliers to reduce R’s per 1000


  • Join the launch team 16 months before Job #1 and fully engage
  • Create new man assignments and supporting documentation
  • Create “From/To” reports to document work allocation changes
  • Create/Revise work standard MODAPTS studies for the Assembly Plant
  • Develop work station 1-A CAD drawings for all facility rearrangements
  • Implement the new work assignments and ensure support of line rat


Over $200,000,000 in documented cost reductions through line balancing activities

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