BAE Systems Case Study
General Description
- Industrial Engineering Support
- Analyze current state and implement cost savings based on future state plan
- Develop, train and implement Production System
Scope
- Developed Lean Training Program (included all salaried and hourly personnel)
- Developed manpower reduction plan and reduced hourly direct labor from 232 heads to 95 equaling $4.8 million in savings
- Went from 4 shifts to 2 shifts at 4 days/10 hours
- Developed new layout and material flow plans and reduced internalWIP by $5 million
- Launched new automated paint system
Success
Savings for the customer totaling over $5,000,000
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