Case Studies

Orbital Sciences

General Description

Orbital Sciences was selected as the US assembly partner for the Iridium 2 Satellite project

This included an aggressive launch schedule which facilitated the need to go from a stall build environment producing one satellite every two-three months to the ability to produce four satellites in a single month

TPT was asked to provide as assembly plan including plant floor layout, manning, station readiness and material flow concepts in order for Orbital to make this happen

orbital

Scope

  • Work with manufacturing engineering to develop the required standard work for a new satellite build project
  • Create concept floor layout to align with new standard work
  • Create new man assignments and supporting documentation
  • Create work standard MODAPTS studies based upon the man assignments and the floor layout
  • Using the MODAPTS studies and the layout to create simulations for “proof of concept”

Success

Through simulation and line balancing, TPT helped Orbital achieve the goal of producing 4 satellites per month within the same manufacturing footprint

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